There are several types of polycarbonate sheets available, the most useful of which are corrugated polycarbonates. These are two-layered sheets with a ribbed appearance. They have a wave-like look and can be strengthened with glass fibre broken into little pieces. Although they are double-layered, they perform similarly to a single-layered sheet and are a common roofing material for a variety of structures, including garages, hobby greenhouses, skylights, pergolas, railway station roofing, and stadium roofing.
Now, let us examine the manufacturing process for corrugated polycarbonate sheets. These sheets are made of polypropylene and polyethylene, two widely used thermoplastics. At normal temperatures, polypropylene has a neutral pH and is resistant to a wide variety of substances. However, they can be treated with chemicals to impart additional resistant features to the sheet, including UV resistance, fire resistance, and anti-static characteristics. In essence, molten plastic is extruded through a die that creates the desired profile. These dies span in width from one to three metres and may produce sheets up to 25 mm thick. Depending on the exact profile required, mono-extrusion or co-extrusion processes are used.
Corrugated polycarbonate sheets offer a number of advantages over other similar materials. These sheets are 200 times stronger than glass and weigh less than half as much. Although it is translucent and not as transparent as glass, it allows sufficient sunshine to pass through while preserving its colour and strength without decomposing.
Applications
- Corrugated polycarbonates are quite popular for roofing sunrooms because they combine stiffness, insulation, impact resistance, and light weight. Its insulating properties combined with its UV resistance make it the ideal choice for greenhouse construction as well, where plants may receive adequate sunshine, a suitable climate, and protection from the sun’s damaging UV rays, allowing them to flourish flawlessly!
- As with greenhouses for plants, corrugated polycarbonates can be an excellent alternative for pet enclosures because they are easy to construct, non-absorbent, and easy to clean, making the construction low-maintenance. This is because their small weight makes them convenient to move and install.
- Corrugated polycarbonate sheets are also lightweight and easy to handle and fix to wooden frames.
- Corrugated polycarbonates may be printed and fixed in a variety of ways, making them an excellent choice for signage applications. Additionally, they are widely available in a variety of colours, which benefits the sign sector.
- Due to their eco-friendliness and recycling capabilities, corrugated polycarbonates can also be employed as package components as a result. Additionally, they are adaptable and flexible while still being impact resistant. Additionally, they are stitchable, stapleable, and easily cut using sharp-toothed scissors.
These are just a handful of the applications for corrugated polycarbonate. Every day, new applications are discovered! Additionally, this adaptable material can be used for a range of personal and business purposes. All you need to do is contact Tuflite Polymers, India’s leading polycarbonate sheet producers for over a decade, who have been supplying a diverse assortment of high-quality polycarbonates to clients throughout the country.
Types of Polycarbonate Roofing
There are numerous polycarbonates available, including clear polycarbonate sheets, white polycarbonate sheets, and coloured polycarbonate sheets. All polycarbonate products are exceptionally durable and resistant to impact and weather. Additionally, polycarbonate sheets contain UV protection to help reduce and avoid damage caused by direct sunlight when used outdoors.
The Advantages of Polycarbonate Roofing
Polycarbonate is nearly indestructible and can withstand tremendous levels of strain. There are even bullet-resistant polycarbonate types that are used in police shields. Additionally, these sheets are lightweight, making them easy to transport and install. Polycarbonate’s UV-blocking properties make it an ideal material for awnings and sunroom roofing. Polycarbonate’s characteristics also make it an excellent material for greenhouse building. Polycarbonate panels resist high heat and cold, as well as sunshine, snow, rain, and impact. This enables the panels to last for an extended period of time without fading or discolouring, while also remaining damage-free from varied impacts over time.
Downsides to Polycarbonate Roofing
Despite the numerous benefits of polycarbonate panels as a roofing material, there are only a few disadvantages. One disadvantage of polycarbonate sheets is that they are not scratch resistant, and surface denting or scratching is possible if extra care and attention are not exercised.
Are you till not sure if polycarbonate is best for you?
Our goal is to ensure that you are entirely happy with your purchase. If you are still wondering whether polycarbonate is the right material for the project at hand, or if you have any other questions concerning polycarbonate, please contact us! We look forward to hearing from you and providing you with our knowledge and help to ensure that you receive just what you require.
